Flux-core welding
What settings for 3 mm steel on Flux-core?
Quick answer
For 3 mm mild steel on Flux-core: 110–150 A on 0.9 mm gasless wire — set per the wire packet, and expect to drag with a short stick-out.
Settings table by thickness
| Thickness | Wire | Current |
|---|---|---|
| 1.5–2 mm | 0.9 mm | 60–110 A |
| 3 mm | 0.9 mm | 110–150 A |
| 6 mm+ | 1.2 mm | 160–230 A |
Dialling it in
Start at the middle of the band on scrap of the same thickness. Listen: a consistent bacon-crackle means the voltage/wire-speed pair is right; hissing spatter means mismatched. Watch the wetting at the toes — a bead sitting proud on top is too cold; one digging in and undercutting is too hot.