Flux-core welding

What settings for 3 mm steel on Flux-core?

Quick answer

For 3 mm mild steel on Flux-core: 110–150 A on 0.9 mm gasless wire — set per the wire packet, and expect to drag with a short stick-out.

· · Technical guidance compiled from trade practice and manufacturer data; our source-verification program is in progress — see our editorial policy.

Settings table by thickness

ThicknessWireCurrent
1.5–2 mm0.9 mm60–110 A
3 mm0.9 mm110–150 A
6 mm+1.2 mm160–230 A

Dialling it in

Start at the middle of the band on scrap of the same thickness. Listen: a consistent bacon-crackle means the voltage/wire-speed pair is right; hissing spatter means mismatched. Watch the wetting at the toes — a bead sitting proud on top is too cold; one digging in and undercutting is too hot.